Outer surface abrasion and protection

Short answer

External abrasion can result from the hose rubbing against another surface or from environmental contact. An abrasion-resistant sleeve can reduce the risk; however, it does not eliminate incorrect routing, improper support or two hoses rubbing against each other.

Source: S017, S031

Technical explanation

Manufacturer guides recommend preventing abrasive contact and inspecting the outer surface. The outer cover has a protective function; exposure of the reinforcement is a more serious finding. The acceptable depth of damage is not defined by a single number for all products. The use of a protective sleeve or spiral should be evaluated as part of the design, because it can change the movement and inspectability of the hose.

Source: S017, S031

Topic-specific checkpoints

ItemDescription
Contact pointRubbing surface or adjacent hose
TimingContinuous contact or at end of travel
DamageCondition of cover and reinforcement
PreventionRouting, support and suitable protection

Source: S017, S031

How to evaluate it in practice

Match the rubbing mark with the mark on the opposing surface. Determine whether the contact is continuous or only during certain movements. Separate the solution options into rerouting, suitable support, providing clearance and approved protection. After protection is fitted, do not automatically return the damaged hose to service. In the maintenance record, also specify how the surface under the protector will be inspected and how access will be provided.

Original editorial recommendation; not a clause of a standard.

Frequently asked questions

Can the inspection interval be extended once abrasion protection is fitted?

This decision is not made automatically; the effect of the protection, accessibility and the manufacturer's maintenance recommendations must be evaluated.

Source: S017, S031

Source coverage

  1. S017
    Parker Safety Guide, Publication 4400-B.1 Parker Hannifin · accessed 2026-10-20 PDF page 2; 2.11 Physical Damage | PDF page 4; 5.2 Visual Inspection and 5.3 Other InspectionPDF page 4; 5.1 Maintenance Programme, 5.2 Visual Inspection, 5.3 Other Inspection and 5.6 Hose Inspection and FailurePDF page 2; 2.8 Routing, 2.10 Mechanical Loads and 2.11 Physical Damage
  2. S031
    Hydraulics in Action: Maximizing Hose Lifetime Continental · accessed 2026-10-19 Optimizing Hose Routing for Longevity

A179 · Revision 6 · Content date 2026-10-20 · Published 2026-10-20 · Translated from the Turkish original.