Short answer
External abrasion can result from the hose rubbing against another surface or from environmental contact. An abrasion-resistant sleeve can reduce the risk; however, it does not eliminate incorrect routing, improper support or two hoses rubbing against each other.
Technical explanation
Manufacturer guides recommend preventing abrasive contact and inspecting the outer surface. The outer cover has a protective function; exposure of the reinforcement is a more serious finding. The acceptable depth of damage is not defined by a single number for all products. The use of a protective sleeve or spiral should be evaluated as part of the design, because it can change the movement and inspectability of the hose.
Topic-specific checkpoints
| Item | Description |
|---|---|
| Contact point | Rubbing surface or adjacent hose |
| Timing | Continuous contact or at end of travel |
| Damage | Condition of cover and reinforcement |
| Prevention | Routing, support and suitable protection |
How to evaluate it in practice
Match the rubbing mark with the mark on the opposing surface. Determine whether the contact is continuous or only during certain movements. Separate the solution options into rerouting, suitable support, providing clearance and approved protection. After protection is fitted, do not automatically return the damaged hose to service. In the maintenance record, also specify how the surface under the protector will be inspected and how access will be provided.
Original editorial recommendation; not a clause of a standard.
Frequently asked questions
Can the inspection interval be extended once abrasion protection is fitted?
This decision is not made automatically; the effect of the protection, accessibility and the manufacturer's maintenance recommendations must be evaluated.
Source coverage
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S017
Parker Safety Guide, Publication 4400-B.1 Parker Hannifin · accessed 2026-10-20 PDF page 2; 2.11 Physical Damage | PDF page 4; 5.2 Visual Inspection and 5.3 Other InspectionPDF page 4; 5.1 Maintenance Programme, 5.2 Visual Inspection, 5.3 Other Inspection and 5.6 Hose Inspection and FailurePDF page 2; 2.8 Routing, 2.10 Mechanical Loads and 2.11 Physical Damage
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S031
Hydraulics in Action: Maximizing Hose Lifetime Continental · accessed 2026-10-19 Optimizing Hose Routing for Longevity