Defects to record during visual inspection

Short answer

Visual inspection is a systematic check covering the hose body, connections, markings and routing. The absence of a visible leak is not proof of acceptability on its own; the type of damage and the service conditions of the product must be evaluated against the manufacturer's acceptance criteria.

Source: S017, S036

Technical explanation

Manufacturer safety guides list signs such as cuts, abrasion, exposed reinforcement, kink damage and connection deterioration as inspection items. Not every mark on the surface carries the same level of risk, and the absence of visible damage does not prove that the internal structure is sound. Approaching a pressurized leak by hand during inspection is not a safe inspection method; the system must first be brought to a safe state using an authorized procedure.

Source: S017, S036

Topic-specific checkpoints

ItemDescription
BodyCut, crack, swelling, crushing, abrasion
ConnectionLoosening, corrosion, deformation, signs of leakage
RoutingTorsion, tension, contact with hot surfaces
IdentificationLegible label and correct match to the application

Source: S017, S036

How to evaluate it in practice

Link photographs to the assembly identification and the location of the observation. Instead of ‘hose is bad’, use descriptive records such as ‘rubbing mark on the outer cover after the fitting’. Do not invent an arbitrary millimeter limit for damage that has no criterion. Keep the decisions to quarantine a suspect assembly, send it for expert examination and replace it separate from each other. The checklist should be customized for different hose families where necessary.

Original editorial recommendation; not a clause of a standard.

Frequently asked questions

Can marks on the outer cover be taped over and the hose used?

Tape does not verify the cause of the damage or the load-bearing structure. The decision to use the hose must be made according to manufacturer criteria and an authorized inspection.

Source: S017, S036

Source coverage

  1. S017
    Parker Safety Guide, Publication 4400-B.1 Parker Hannifin · accessed 2026-10-20 PDF page 4; 5.2 Visual InspectionPDF page 4; 5.2 Visual Inspection and 5.3 Other InspectionPDF page 4; 5.6 Hose Inspection and Failure
  2. S036
    Industrial Hose Safety Connections Gates · accessed 2026-10-19 PDF s. 10-19; inspection and maintenance sections

A170 · Revision 6 · Content date 2026-10-20 · Published 2026-10-20 · Translated from the Turkish original.