Hose risk classification in chemical plants

Short answer

In chemical transfer, risk classification is not done by looking only at the name of the chemical. The hazards of the substance, concentration, temperature, quantity, transfer method and the possible consequences of a leak are examined together; hose selection is part of this assessment.

Source: S020, S046, S100

Technical explanation

Chemical resistance charts give initial information on material behavior under specific conditions. Mixtures, temperature and contact time can change the result. For duties with an explosive atmosphere risk, electrical properties and operational measures are addressed separately. None of these assessments replaces the others. A hose being resistant to a chemical does not on its own constitute a plan for safe draining, disconnection or personnel protection.

Source: S020, S046, S100

Topic-specific checkpoints

ItemDescription
SubstanceComposition, concentration and hazards
ConditionPressure, temperature, duration and quantity
ScenarioConnection, transfer, disconnection and cleaning
ControlMaterial, connection and operational measures

Source: S020, S046, S100

How to evaluate it in practice

Add the safety data sheet, the actual process conditions and the transfer scenario to the technical assessment. In addition to normal operation, describe end-of-filling, cleaning and standby conditions. If the impact of a leak is high, evaluate leak-reducing connection options with the manufacturer; do not regard any connection as zero-risk. The facility's authorized team must determine emergency and environmental measures. A general risk score does not replace a chemical compatibility approval or permission for use.

Original editorial recommendation; not a clause of a standard.

Frequently asked questions

Does a positive result in a chemical chart complete the risk assessment?

No. The actual process conditions and the possible consequences of a leak must be evaluated separately.

Source: S020, S046, S100

Source coverage

  1. S020
    Chemical Resistance Chart Gates · accessed 2026-10-19 PDF page 2 / printed page 1: Chemical Resistance Table, notes
  2. S046
    Dry Disconnect Couplings Operation and Maintenance MannTek · accessed 2026-10-19 Operation, intended use and safety instructions
  3. S100
    Equipment for potentially explosive atmospheres (ATEX) European Commission · accessed 2026-10-19 EU legislation and ATEX; workplace directive; guidance; conformity assessment

A200 · Revision 4 · Content date 2026-10-19 · Published 2026-10-20 · Translated from the Turkish original.