Routing twin thermoplastic hoses

Short answer

A twin hose can make it easier to route two lines together; however, the fact that the lines are joined does not eliminate the risk of torsion, friction or incorrect bending. The length of the ends to be separated and the separation method must be determined according to the manufacturer's instructions for the product concerned.

Source: S017, S024

Technical explanation

The direction of motion along the hose route, the angle of the fittings and the straight section near the fitting are important. If the ends of two joined lines are forced in different directions, the load may be transferred to the hose body and the separation zone. The minimum bend radius must be maintained for lines that move together as well; damage to the outer cover and exposure of the reinforcement must be prevented. The twin construction does not combine the pressure and fluid requirements of the independent lines.

Source: S017, S024

Topic-specific checkpoints

ItemDescription
Line identificationA/B ends and circuit function
MotionBending and torsion at full stroke
Separation zoneManufacturer's method and cover integrity
SupportNo point pressure on the joint

Source: S017, S024

How is it assessed in practice?

On the assembly drawing, identify the two lines as A and B; show the function of each end and the end positions of the moving connection. If the ends need to be separated, do not deepen the groove with a cutter without the method recommended by the manufacturer. During the first motion trial, track the hoses with a reference line to observe whether torsion occurs. To prevent the circuits from being connected the wrong way round, use permanent marking, not just color. The trial must be carried out within the machine's safe commissioning procedure.

Original editorial recommendation; not a clause of a standard.

Frequently asked questions

Can a twin hose be split into two separate hoses at any point?

No such assumption should be made. Separability, the method and the permissible length depend on the product's construction and the manufacturer's instructions.

Source: S017, S024

Source coverage

  1. S017
    Parker Safety Guide, Publication 4400-B.1 Parker Hannifin · accessed 2026-10-20 PDF page 3; 3.7 Minimum Bend Radius, 3.8 Twist Angle and Orientation and 3.13 Routing | PDF page 2; 2.8 Routing, 2.10 Mechanical Loads and 2.11 Physical DamagePDF page 3; 3.7 Minimum Bend Radius, 3.8 Twist Angle and Orientation and 3.13 Routing | PDF page 4; 5.1 Maintenance Programme, 5.2 Visual Inspection, 5.3 Other Inspection and 5.6 Hose Inspection and Failure | PDF page 2; 2.8 Routing, 2.10 Mechanical Loads and 2.11 Physical DamagePDF page 2; 2.2 Pressure | PDF page 2; 2.5 Fluid Compatibility
  2. S024
    Hose and Flexible Tubing, MS-01-180 Swagelok · accessed 2026-10-19 PDF pages 4–5 / printed 253–254: Nomenclature; pages 8–9: selection, installation and use

Related products

A082 · Revision 5 · Content date 2026-10-20 · Published 2026-10-20 · Translated from the Turkish original.