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Industrial hoses are one of the most critical components of systems that transport water, gas, chemicals or other fluids. They range from hydraulic hoses to LPG hoses, food grade hoses to chemical transportation hoses. Proper maintenance and safe handling directly affect the performance and lifespan of these hoses. Here are the best tips to protect your industrial hoses and increase safety in your workplace.
1. Regular Checkups
Regularly inspecting your hoses is important to recognize early signs of wear.
- Damage Control
Check all your hoses regularly for cracks, leaks or material deterioration. Especially for hoses used in chemical or high-pressure systems, early detection of a problem can prevent accidents and equipment failure.
- Connection Points
Make sure that the connection points of the hose are not loose, worn or leaking. A sealed connection not only increases safety but also maintains efficiency.
2. Correct Storage
When stored properly, hoses offer a long life and safe use.
- Protect from Sunlight
Keep your hoses out of direct sunlight to avoid the brittleness of the material caused by UV rays. PVC and rubber hoses are particularly sensitive to UV rays.
- Drain Water and Gas
Completely drain all water or gas from the hose before storing. Any remaining fluids may freeze in cold weather conditions or damage the internal structure of the hose.
- Use Hose Reels or Hangers
Storing your hoses neatly rolled up prevents kinking and tangling. Hose reels are the perfect solution for ease of use and organization.
3. Safe Use Tips
Correct use improves the performance of the hoses and ensures safety in the workplace.
- Monitor Pressure Limits
Use the hose only within the pressure ranges recommended by the manufacturer. In high pressure systems such as hydraulic or LPG, exceeding the limits may cause the hose to burst.
- Avoid sharp bends
Do not force the natural bend radius of your hoses. Sharp bends can weaken the structure of the hose and reduce its performance. If necessary, you can use protective hose covers or adapters.
- Do not use above the temperature range
On your industrial hoses operating temperature range is specified and they are designed to operate within this range. To avoid any occupational accidents, make sure that the materials that will pass through the hose are within the temperature range.
- Use Protective Equipment
Always wear appropriate protective equipment (gloves, goggles and long-sleeved clothing) when working with hot liquids, gases or chemicals.
4. Cleaning and Maintenance
By cleaning your hoses regularly, you can increase their performance and lifetime.
- Regular Cleaning
You can use a mild soap and water mixture to remove sediment and chemical residues accumulated inside the hose. For chemical-carrying hoses, use the cleaning solutions recommended by the manufacturer.
- Blockage Control
Periodically check the inside of the hose for blockages. Depending on the materials passing through the hose, debris may accumulate over time, causing the hose diameter to narrow. Over time, the narrowing of the diameter puts a strain on the pump in the circuit and can cause it to fail. Also, removing debris that obstructs flow improves the performance of the hose.
- Repair or Replace
Replace damaged hoses immediately if they are beyond repair. Temporary solutions can pose great risks in industrial applications.
Conclusion
Regular maintenance and proper use of industrial hoses increases safety and extends the life of the hoses. As Tuzla Hortum, we offer reliable solutions in every area of your business with our wide product range and expert consultancy services.
